Umshini wokugaya we-VMC850B CNC, isikhungo somshini esime mpo

1. Imiyalelo iyonke
Lo mshini wenzelwe ukwakheka kohlaka oluqondile. Ikholomu ifakwe emzimbeni womshini, amaslayidi ebhokisi le-spindle kukholomu enza ukunyakaza kwe-Z axis, amaslayidi esihlalo emzimbeni womshini enza ukunyakaza kwe-Y axis, amaslayidi e-Worktable ku-saddle enza ukunyakaza kwe-X axis. Ama-axes amathathu ayisiqondiso esiqondile esinejubane eliphezulu lokuphakelayo kanye nokunemba okuphezulu. Sisebenzisa insimbi empunga esezingeni eliphezulu yomzimba womshini, ikholomu, isihlalo, itafula lokusebenza, ibhokisi le-spindle elinobuchwepheshe besihlabathi se-resin kanye nokwelashwa kokuguga okuphindwe kabili ukuze kuqedwe ukucindezeleka kwangaphakathi kwezinto. Lezi zingxenye zonke zenziwe ngcono yisoftware ye-SolidWorks, ethuthukisa kakhulu ukuqina nokuqina hhayi nje kuphela kulezi zingxenye kodwa nomshini. Futhi izovimbela ukuguqulwa nokudlidliza okubangelwa ukusika. Izingxenye ezibalulekile zonke zingeniswa kusuka kumkhiqizo odumile emhlabeni wonke ukuze kwenziwe umshini ube nokuzinza okuphezulu nokuqina. Lo mshini ungafeza inqubo yokugaya, ukubhoboza, ukuphinda usebenzise, ​​ukubhoboza, ukuphinda usebenzise, ​​​​ukuphinda usebenzise futhi ngokuvamile usetshenziselwa izimboni zezempi, zezimayini, zezimoto, zesikhunta, zezinsimbi kanye nezinye izimboni zokucubungula imishini. Ingasetshenziswa kuzo zonke izinhlobo zamamodeli okunemba okuphezulu kanye nezinqubo eziningi. Ilungele ukukhiqizwa okuhlukahlukene okuncane nokuphakathi, futhi ingafakwa emugqeni wokukhiqiza ozenzakalelayo.

2. Uhlelo lwezimbazo ezintathu
Ama-axes amathathu wonke ayi-linear guideway futhi anomklamo omkhulu we-span ukuze kube nokunemba okuhlala isikhathi eside. Ama-motor ane-axes amathathu axhunywe ngqo ngesikulufu sebhola esinembile kakhulu ngaphandle kokuxhuma okuguquguqukayo kwegebe. Isikulufu ngasinye sebhola esine-axes amathathu singeniswa kusuka kusikulufu sebhola esithintanayo esinembile kanye nama-bearings ochwepheshe ahambisanayo, futhi sizokwenza i-pre-tension yezikulufu zebhola ukuze kube nokunemba okuphezulu kanye nokunemba. I-Z-axis servo motor inomsebenzi we-brake othomathikhi. Uma kwenzeka ugesi uphela, i-brake yemoto ingabanjwa ngokuzenzakalelayo yi-brake ukuze ivimbele ukuthi ijikeleze, okudlala indima ekuvikelweni kokuphepha.

3. Iyunithi ye-Spindle
I-Spindle ikhiqizwa ngumkhiqizi ochwepheshe ukuqinisekisa ukunemba okuphezulu nokuqina. I-Spindle bearing ivela kumkhiqizo odumile emhlabeni wonke we-high precision bearing, futhi ihlanganiswe ngesimo sokushisa okungaguquki kanye nokungabi nothuli. Ngemuva kwalokho, wonke ama-spindle azokwenza ukuhlolwa kwebhalansi eguquguqukayo ukuqinisekisa isikhathi sokuphila kanye nokuthembeka. Ifakwe uhlelo lokuvikela umjikelezo womoya ophansi, oluvuthela umoya ophansi ocindezelwe endaweni yangaphakathi ye-spindle lwakha ungqimba lokuvikela umoya ukuvimbela uthuli, i-coolant ingene ku-spindle. Kulesi simo, i-spindle bearing izosebenza ngaphansi kwendawo engenakungcola, ezovikela iyunithi ye-spindle kanye nesikhathi eside se-spindle. Isivinini se-spindle asikwazi ukushintshwa ngaphakathi kwebanga lesivinini se-spindle, elilawulwa yi-motor inner encode ukuze libe nomsebenzi wokuqondiswa kwe-spindle kanye nokuthinta okuqinile.

4. Uhlelo lokushintsha ithuluzi
Umthamo ojwayelekile womagazini wamathuluzi walo mshini ungama-24T futhi uhlanganiswe kukholomu eseceleni. Uma ushintsha ithuluzi, ipuleti lamathuluzi bese ubekwa ngendlela ye-motor drive hobbing cam mechanism, ngemva kokuba i-spindle ifikile indawo yokushintsha ithuluzi, i-ATC izofinyelela ushintsho lwethuluzi futhi ithumele isenzo sethuluzi. I-ATC iyi-hobbing cam mechanism futhi yenza ukucindezeleka kwangaphambi kokushintsha ijubane eliphezulu, okungcono ekushintsheni ithuluzi ngokushesha nangokufanele.

5. Uhlelo lokupholisa
Umshini ufakwe ipompo yokupholisa yokucwilisa enkulu egeleza iqonde phezulu kanye nethangi lamanzi elikhulu. Isivinini sepompo yokupholisa singama-2m³/h ukuqinisekisa ukuthi kusetshenziswa kabusha ukupholisa okwanele. Kukhona i-nozzle yokupholisa ebusweni bebhokisi le-spindle, engenza i-coolant yomoya kanye ne-coolant yamanzi yamathuluzi kanye nezingcezu zomsebenzi. Ifakwe isibhamu somoya sokuhlanza umshini kanye nezingcezu zomsebenzi.

6. Uhlelo lomoya
Iyunithi yomoya ingahlunga ukungcola kanye nomswakama emthonjeni wegesi ukuze kugwenywe umonakalo kanye nokuguguleka kwezingxenye zomshini. Iyunithi ye-Solenoid valve ilawula uhlelo yi-PLC ukuqinisekisa ukuthi izenzo zethuluzi lokuvula i-spindle, ukuvunguza kwesikhungo se-spindle, ithuluzi lokubopha i-spindle kanye ne-spindle air coolant zingenziwa ngokushesha nangokufanele. Njalo lapho ithuluzi lokushintsha i-spindle, umoya ocacile ocindezelwe uzovunguza usuka esikhungweni se-spindle ukuze uhlanze imbobo yangaphakathi ye-spindle kanye ne-shank yamathuluzi ukuze kube nokuqina okuphezulu kwenhlanganisela ne-spindle kanye nethuluzi. Kuzokwandisa isikhathi sokuphila kwe-spindle.

7. Ukuvikelwa komshini
Sisebenzisa isivikelo sokuphepha esijwayelekile somshini, esingakwazi nje ukuvikela ukuchitheka kwesibandisi kodwa nokusebenza kokuphepha. Yonke indlela yokuqondisa ifakwe isivikelo sokuvikela ukuvimbela isibandisi kanye nengxenye yokusika ukuba ingene ngaphakathi futhi yehlise ukuguguleka nokuguguleka komzila wokuqondisa kanye nesikulufu sebhola.

8. Uhlelo lokugcoba
Isikulufu sendlela yokuqondisa kanye nebhola kufakwe uhlelo lokuthambisa oluphakathi kanye nesihlukanisi samafutha esinomthamo ku-node ngayinye, enganikeza uwoyela ngobuningi obuhleliwe kanye nezikhathi ukuqinisekisa ukuthi ubuso ngabunye besilayidi bugcotshwe futhi buncishisiwe. Kuzothuthukisa ukunemba kanye nokuphila isikhathi eside kwesikulufu sebhola kanye nomzila wokuqondisa.

9. Uhlelo lokuhambisa ama-chip
Sinikeza idivayisi ejwayelekile yokususa ama-chip ngesandla elula ukuyisebenzisa. Ungakhetha futhi uhlobo lwesikulufo lwe-chip conveyor noma uhlobo lwe-hinge.